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Welding sheet metal with a wire feed welder involves preparation, precision, and proper technique to achieve strong, clean welds. From selecting the right equipment to finishing the weld, each step plays a crucial role in the process.
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Single spot welds is the best method for welding thin panels. You could also switch from using ER70 wire to Silicon Bronze MIG wire. This allows you to use much less heat, softer metal for grinding afterward, and produce less warpage. Have a wet rag nearby and pad the metal after a few spots to help soak some heat out as you spot weld along.
vintage green metal industrial worker lunch box|Vintage Green Metal LUNCH Box 1940s Dome Top Workers